Aerospace, Defense & Space Industry Solutions

Flight Hardware Manufacturing Services

The aerospace, defense, and space industry's most capable and trusted supplier of high-quality, precise, complex flight hardware/parts for aircraft and spacecraft

Overview

Our Industry-Leading Flight Hardware Manufacturing Capabilities

High-quality flight hardware (production parts for aircraft, spacecraft, missiles, etc.) is critical to the functionality and safety of every aircraft and spacecraft. The precision and quality requirements associated with manufacturing flight hardware are extremely stringent, as even small defects can have serious consequences in the air or in orbit. Choosing a supplier that has a proven track record of producing high-quality flight hardware as well as the certifications (view ours here), qualifications, equipment, and team to meet these requirements is crucial in ensuring that parts are reliable and perform as expected. 

With over 30 years of experience serving the challenging needs of aerospace, defense, and space OEM and Tier-1 manufacturers, some of the largest and most advanced equipment in the world, a highly-experienced workforce of hundreds, and state-of-the-art, clean, and five facilities spanning over 250,000 ft² and equipped with temperature, vibration, and access control, Baker Industries is the flight hardware supplier of choice for most of the industry’s leading organizations. We’ve completed thousands of projects for hundreds of customers, confidently holding tight tolerances on parts as small as an inch and as large as 75+ feet long. In addition to the experience, equipment, facilities, and people to reliably and precisely manufacture flight hardware, our responsiveness to project and customer needs is unparalleled.

Our experience allows us to achieve unmatched precision and quality. We are very confident and experienced in holding general tolerances as tight as ±0.0001″, locating holes with positional tolerances as tight as ±0.00002″-0.0005″, and achieving surface roughnesses as low as 16 RMS.

By seamlessly integrating our in-house manufacturing and engineering capabilities and those of our robust supply chain (for specialized coatings, inspection, and testing), we deliver excellence in flight hardware of all types, complexities, tolerances, and sizes.

Unparalleled Flight Hardware Manufacturing Experience for a Diverse Range of Applications

And More

World-Class Quality Backed by Industry-Leading Standards

Flight Hardware Quality Standards & Certifications

ISO 9001:2015 certification seal
AS9100D certification seal
Nadcap certification seal
AWS CWI certification seal
AWS CWS certification seal
BAC 5114 certification seal
BAC 5975 certification seal
GE S1000 certification seal

Development and Prototyping Through Production

Your One-Stop Flight Hardware Manufacturing Partner

At Baker Industries, we’ve always been dedicated to investing in cutting-edge technology to stay ahead of the competition and provide our customers with a single source for all of their manufacturing needs. As a result, we are now home to one of the largest and most diverse collections of manufacturing technology and processes in North America, allowing us to produce flight hardware of all types, sizes, materials, and for all applications.

Click on an item below to learn more about our capabilities with that process or technology. 

In addition to our own in-house capabilities, we harness our robust local, national, and international supply chain to provide our customers with turnkey solutions. We frequently source raw materials, castings, forgings, finishes, specialized testing, and more as part of customer programs.

Flight Hardware Production Volumes

Baker Industries is your single source for flight hardware development projects, prototyping, full-blown production, and legacy/replacement parts. The majority of our work is under 100 units per year, though we have the space and resources to expand that capacity based on customer demand.

Flight Hardware Materials

We work with a wide variety of materials, including exotic, specialty, and volatile metals such as titanium, magnesium, beryllium, Inconel®, Waspaloy®, Hastelloy, Nitronic®, and more.

METALS

  • Aluminum alloys
  • Beryllium alloys
  • Copper alloys
  • Cobalt alloys (including Stellite™, Tribaloy®, and ULTIMET®)
  • Nickel alloys (including Hastelloy®, HAYNES®, Incoloy®, Inconel®, Monel®, MULTIMET®, Tribaloy®, and Waspaloy)
  • Iron alloys (including Invar® and Kovar®)
  • Magnesium alloys
  • Stainless steel alloys (including Nitronic®)
  • Steel alloys – austenitic and martensitic (including AerMet®)
  • Titanium alloys (including ALLVAR®)
  • Zinc alloys

PLASTICS

  • ABS
  • ACM
  • ASA
  • ECTFE
  • ETFE
  • FEP
  • FR-4
  • G-10
  • HDPE
  • IPK
  • LDPE
  • Nylon
  • PAEK
  • PAI
  • PBT
  • PC
  • PCTFE
  • PE
  • PEEK
  • PEI
  • PEKK
  • PET
  • PETG
  • PFA
  • PI
  • PMMA
  • POM
  • P
  • PPO
  • PPS
  • PPSF
  • PS
  • PSF
  • PTFE
  • PTFE Virgin Unfilled
  • PU
  • PVC
  • PVDF
  • UHMWPE

Aerospace, Defense, and Space Flight Hardware Gallery

CNC-Machined Titanium C Bracket
CNC-Machined Aluminum Landing Gear Assembly
CNC-Machined Aluminum CubeSat Bus
CNC-Machined Stainless Steel Engine Bracket
CNC-Machined Aluminum Suspension Rocker
CNC-Machined Aluminum Isogrid Panel

Ready to Get Your Project Off the Ground?

Speak to a flight hardware expert today! Our team is standing by, ready to help answer questions or get started on a quote for your project.